DA7C TECHNICAL FORUM

Part 6 - General Hints and Tips

Questions

Answers

What’s the difference between the high and low chassis?

Ruby 1934 chassis change. Dropped floor level for low chassis and moved engine mounts. High chassis outrigger is straight for high chassis or rises for low chassis. The ‘A’ piece at the front of the chassis is straight on a high frame and swan-necked on low.

Ruby with clickety click sound on overrun and popping.

Weak mixture or leaky manifold gasket.

Oil and grease period when doing very low annual mileage

Approx. 300 miles or maybe up to annually. Check rear axle oil more often - very critical. Oil: change every year irrespective of mileage. Grease fan spindle more regularly.

How can you stop oil leaks from valve spring cover?

Use a Cambridge tappet cover, which is solid alloy and much more rigid.

Pneumatic grease gun recommended

Available on Amazon for about £39. Replace the chuck with one from your old manual grease gun.

Recommendation

Fit new grease nipples as new guns won’t fit old nipples. Seven Workshop.

Oil dripping out of grease gun

Release pressure when finished using

What type of grease to use to general chassis lubrication?

General purpose or possibly graphite or LM grease.

Steering box:  Should be oil lubricated but does have a grease nipple.

Nipple can be removed to fill with oil, but it will leak out at the bottom of the steering column. Penrite steering box lubricant is good and doesn’t leak. If greased, don’t use too much.

Recommendation

Apply a small amount of grease on the base of the distributor pinion gear and oil the shaft. Remove distributor and dynamo C-clip to gain access for greasing.

Recommendation

Molyslip – much quieter in a crash gearbox with straight cut gears and back axle to stop them whining. Note: Molyslip is not suitable for use on synchromesh gearboxes.

Recommendation

If removing the dynamo and dynamo casing, this leaves the exposed gear for debris to fall in. When removing the dynamo casing, cover the hole to stop debris falling in.

Recommendation

If you strip the thread for the long bolt on the dynamo/casing (into aluminium block), you can use a long stud to reach the lower part of the thread as the tapped thread is very long in the block. Whitworth thread.

3 brush dynamo: If converted to 2 brush dynamo what do you need to change in the electrics?

Need to include a compensated voltage regulator but difficult to find. Maybe electronic (from classic Dynamos) or Morris Minor version maybe. AW Electrics can do the conversion.

Charging faults

Flow chart to located on the Cornwall A7 Club website. Under ‘Technical Articles’, select ‘Charging Fault Finding’.

Recommended sequence for setting up Ruby brakes

Technically front should come on first, but practically better to have rear come on first. Jack it up with a friend to press the brakes or use a lump of wood to depress the pedal. Don’t adjust on the hand brake.

Engine Faults

An Engine Fault Tracing Chart is located on the DA7C website. Under ‘Technical’ select ‘Engine’ then ‘Tracing Engine Faults’.