TECHNICAL TIPS - COOLING

SIDE WATER MANIFOLD: When drilling and tapping the fixing bar for the side water manifold in the block, you need to be very careful only to drill and tap the bar itself as the central cylinder bores are immediately behind it and, if not careful, you will pass through straight into the barrel itself rendering the block only repairable with a new cylinder sleeve! The same care needs to be taken, of course, when screwing in your fixing stud or bolt. If the bolt is too long, the same will occur! Beware. Gary Munn.
Vince Leek
advises sliding an old hacksaw blade down behind the casting, as shown in the picture, to protect the wall of the cylinder in the event of over-drilling or slipping.
OVERHEATING: - Austin Seven.  (From The Austin Magazine 1933)  Q:  I find that my 1928 Austin Seven seems to run hot, but there are no signs of boiling. I am wondering if you can give me your advice as to the cause.   A:  Overheating such as you are experiencing need not unduly alarm you unless, of course, you find that the engine boils when you get a long climb or much low gear work. Theoretically, so long as the water is not boiling, the hotter the engine runs the more efficient it is, providing that the over-heating is not due to some defect within the engine itself. Overheating arises from a number of causes. It may be that your ignition is too retarded so that the gases burn slowly and have contact with a bigger area of the cylinders than normally, thus taxing the cooling system.  Again, if the mixture on which you are running is weak, there will be similar results due to slow combustion. There is also the possibility that your fan is slipping, due to the belt-tension needing adjustment, or perhaps the radiator has become choked with mud. The remedy in each of these instances is quite simple.  Another possibility is a choked water connection interfering with the circulation. If you find after a run that the temperature of the top of the radiator is markedly different from that at the bottom, you should remove the top hose connection and see whether it has frayed inside to restrict the circulation, in which event a new connection should be fitted.

RAD COWL RIVETS: the correct size of rivets used to attach the neck to a brass radiator cowl for an Ulster re-build are 1/8" dia x 1/4". Best to use copper round head ones.  Many thanks to Willie McKenzie

THE RADIATOR OVERFLOW PIPE sometimes fouls the cross-member on the Austin Seven and together with the possibil­ity of corrosion at this point it seems logical to do something about the problem. Bart Walsh's method is to slide on a short length of clear plastic piping on to the end of this tube which can then be led to any point where any overflow can be directed away from vulnerable areas. 

RAD FLUSH: For cleaning the waterways you can use a mild acid as found in brick cleaner or patio cleaners found at builders merchants.