Tappet Cover Gasket

With thanks to Ian Moorcraft and the Bristol Austin Seven Club

We have all changed tappet cover gaskets trying to stop oil leaks only to find after a few miles you are back where you started. Some of this is down to poor alignment of the cover on the pre 1932 flat type tappet covers.

On these early blocks the land at the top of the block is so minimal that a good seal is difficult to achieve. It’s hard to see why the top land wasn't designed of similar depth to the sides and bottom, this can cause oil leaks and more fumes than is considered normal.

The later redesigned strip cork seal cover is far superior, but unfortunately cannot be fitted to these pre 32 blocks. You can see in the photo below, a standard cover fitted without the gasket and when lifted up as far as the holes will allow, there is actually an open gap into the valve chest along the top.

You normally find that after a while in service the top of the cork gasket expands in the heat. It then slips out from under the cover and forms a pocket for the oil to collect between the cover and the gasket putting even more pressure on the bottom joint to hold oil.

Check your cover for fit, if its like this one file the fixing holes at the bottom to allow the cover to be pulled up tight under the block. I always stick just the top of the gasket to the top of the tappet cover with EvoStick impact adhesive to keep it in place. I also punch two extra holes along the bottom of the gasket for extra drainage. I have never had a gasket slip out since the top was stuck down, so worth thinking about the next time you change the gasket.

Ian Moorcraft BA7C

FURTHER WORK: (David Whetton)

Whilst following Ian's brilliant article, I made a slight addition and this is an account of the work.

A picture containing tool, metalworking, machine, indoorIan’s basic premise is that the land at the top of the valve chest is very narrow and the plate sits too low on its studs creating a slight gap (about 1/16 in.) along the top which the gasket and its goo can’t fill, hence the inevitable oil leak.  All we have to do is to raise the cover a couple of millimetres.  The first thing to do is to make the holes for the studs elongated downwards so the tappet cover can slide upwards to be a solid fit to the underside of the lip along the top of the valve chest.  This was easy, but took a bit of time getting the holes just right - not too long and not too small – until you hear the cover plate click in place underneath the top lip.  However, and this is where my adaptation comes in, I couldn’t stop the cover from slipping down to rest on the bottom lip as before, still leaving the gap at the top.

A picture containing rust, auto part, abandoned, decay

Description automatically generatedI made two, small, right-angled pieces of 1/16th in. aluminium (1.6mm) and stuck them on the bottom lip with a bit of goo just to hold them in place.  Then, when the cover plate is pressed home with them in place, it closes snugly under the top lip and, as there is bags of land across the bottom of the valve chest, the gasket now meets the land all round the chest. Finally you will have to add a larger, fibre washer with lots of goo to stop the oil leaking out of the new, elongated holes but, otherwise, all done.  And, a bonus is that all the work is done to the plate, on the bench, and not under the dreaded exhaust manifold!

After a couple of longish runs there is still no oil pouring on to the garage floor after each outing.  Many thanks, Ian – nice one!

David Whetton DA7C

AND ANOTHER APPROACH: Geoff Kingsland)

In an effort to prevent oil leaking onto the ground I fitted a silicone gasket to the tappet cover, but the cover has holes in it, which allow oil to dribble out! My solution was to fit a plate spaced over the holes that allows air pressure to escape but to retain oil.
Geoff Kingsland DA7C